Sunday, 26 April 2015

Our materials for foundry industry.

Our company, offers refractory materials for all the applications in the field of the foundry industry, for heating and subsequent heat treatment of metals.
With respect to its original specialisation in the production of unshaped materials, the company still supplies the materials predominantly in the form of mixtures already prepared for direct processing or further processed by customers by adding water or special binders.

However, the proportion of supplies in the form of already finished components made of castables has been increasing. Those components are tempered at a temperature of >600 °C. Therefore, the customer does not have to produce on site and perform subsequent drying. Thus performed repair is significantly quicker.

The field of application of the refractory materials in the foundry industry is specific as compared to other areas. The refractory material is mostly in direct contact with molten metal and slag. Wear and tear is very high and also very different as per the individual customers – even with the same equipment and the same metal.

A wide field of application of refractory materials includes among others the following:

Cupola furnaces.

Dense, low-cement castables, and castables with a very low content of cement for shaft, hearth, tapping siphon, combustion chamber, and stack
Ramming mixes for hearth and tapping siphon
Ramming and repair mixes for channels
Fore hearth
Ramming mixes for the permanent as well as the provisional lining
Dense, low-cement castables, and castables with a very low content of cement for the permanent as well as the provisional linings

Castables and mixes for repairs of the existing damaged lining
Crucible and channel induction furnaces (grey and nodular cast iron, steel, and non-ferrous metals)
Dense, low-cement castables, and castables with aultra low content of cement for covers

Insulating castable for covers

Ramming mixes for covers

Ramming mixes for the provisional lining
Repair mixes for runners
Self-flowing castables for repairs of bottom and walls

Refractory mastics as binding material for moulded pieces
Crucible pedestals made of low-cement castables and castables with a very low content of cement
Transfer and casting ladles

Ramming mixes for the provisional lining
Insulating castable for the insulating lining

Low-cement castables and castables with a very low content of cement for the provisional lining
Castables chemically bonded and for repairs of pour-out nozzles

Self-flowing castables for repairs of bottom and walls

Mastic for seating of pocket and gas-purging blocks

Refractory mastics as binding material for moulded pieces

Refractory protective coating for cast iron ladles

Products and mixes for out-of-furnace metallurgy

Complete argon purging nozzles
Quickly installable castables for oxygen nozzles

Equipment for heating and heat treatment of metals

Monolithic castable linings and linings made of castable pre-tempered blocks.
Walking-beam furnaces hearths
Hearths and curbs of rotary hearth furnaces

Walls and ceilings of annealing furnaces
Frames and upper layers of annealing furnace cars
Furnace exhaust flues
Burner moulded pieces
Slide valves
Mastic sealant
Electric arc furnaces

Prefabricated and pre-tempered castable blocks, either the whole arch or its central part – so called heart (electrode bushing) and the outlet runner moulded piece. The castables type are used.

Refractory mastics as binding material for moulded pieces
Foundry and refinery of aluminium and other non-ferrous metals:

Castable linings of transfer ladles, the ladle lining in the steel shell in the production areas or directly in the foundry, and the controlled expert preheating
Rammed transfer ladle linings from a wide variety of the Castodjinn ramming mixes
Castable linings of the melting and holding furnaces, special castables
Rockzytte and Rockzytte resistant to metal penetration and corrosion of aggressive slag in the course of the refinery process.

Ceramic stirrers of metals
Prefabricated outlet runners
Special castable moulded pieces
Burner moulded pieces
Refractory mastics and coatings
Quickly installable repair mixes
Precision castings.

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